MEDICAL DISPOSABLES & INSTRUMENTS
As customer demand for complete on time medical products expands, Innovative Mold Solutions continues to advance by increasing our contract manufacturing capabilities. From heat-sealed pouches to precision medical assemblies, IMS is able to offer flexibility with each design and has various solutions for your medical device and packaging needs.

IMS provides plastic injection molding and assembly in an ISO class 8 clean room with validated and bio-burden control as well as ensuring that its employees and facilities follow a strict standard of excellence in quality and reliability. Implementing progressive technologies to continually improve processes and champion your satisfaction with each product,  IMS understands the medical industries need for on-time delivery of your products and meets those demands through our engineering driven manufacturing processes. Following manufacturing standards, and FDA requirements IMS has developed validation protocols and inspection standards to assure that production is always of the highest quality.

CAPABILITIES

Engineering

• PRO/E design and development software
• Plastic part design analysis utilizing melt flow and FEA
• Management of plastic injection mold building, from concept through qualification
• Structured problem solving and value stream mapping from our lean/sigma trained engineers
• Continuous improvement process feeding from shop floor to leadership team
• Documented mold transfer and qualification process for existing molds

Manufacturing

• ISO class 8 clean room with validated bio-burden control
• Assembly - mechanical, electrical and through hole PCB
• Plastic injection molding with very successful background in molding thin wall products
• Multicolor pad printing
• Manual and automated secondary operations
• Integrated ERP system with real-time machine monitoring to ensure accurate scheduling and on-time delivery

Quality

• ISO 9001: 2008 certified
• 13485 Certified
• ITAR certified
• Environmental testing – humidity and thermal cycling
  (-60° to 100° C)
• Process qualification through installation qualification, operational qualification, process qualification (IQ/OQ/PQ) format